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文章詳情
PLA Crystallizer-Dryer
日期：2025-10-14 09:51
瀏覽次數(shù)：54
摘要：PLA Crystallizer-Dryer，結(jié)晶干燥機(jī)，PLA結(jié)晶機(jī)，PLA Crystallization & Drying Unit**
- **PLA Thermal Crystallization Dryer**
PLA Crystallizer-Dryer，結(jié)晶干燥機(jī)，PLA結(jié)晶機(jī)，PLA Crystallization & Drying Unit**
- **PLA Thermal Crystallization Dryer**PLA結(jié)晶干燥系統(tǒng)介紹
一、中文部分
聚乳酸（PLA）結(jié)晶干燥系統(tǒng)是針對(duì)生物可降解材料PLA特性設(shè)計(jì)的專用預(yù)處理設(shè)備，通過**控制溫度、濕度和時(shí)間參數(shù)，實(shí)現(xiàn)材料結(jié)晶度優(yōu)化與水分去除的雙重目標(biāo)。
1. 核心原理
PLA作為半結(jié)晶聚合物，其結(jié)晶度直接影響*終產(chǎn)品的熱穩(wěn)定性與機(jī)械性能。該系統(tǒng)通過階梯式升溫（60-100℃）誘導(dǎo)分子鏈有序排列形成晶體結(jié)構(gòu)，同時(shí)采用除濕干燥技術(shù)將原料含水率降至50ppm以下。獨(dú)特的雙螺桿攪拌設(shè)計(jì)可提升熱傳導(dǎo)效率，確保材料受熱均勻性。
2. 系統(tǒng)構(gòu)成
由預(yù)熱單元、結(jié)晶段（控溫精度±1℃）、雙級(jí)分子篩干燥塔、閉環(huán)除濕系統(tǒng)和智能控制系統(tǒng)組成。配備紅外水分檢測(cè)儀與在線結(jié)晶度分析模塊，實(shí)現(xiàn)工藝參數(shù)的實(shí)時(shí)閉環(huán)調(diào)節(jié)。
3. 技術(shù)特點(diǎn)
- 結(jié)晶度控制范圍：10-40%（可編程調(diào)節(jié)）
- 干燥能耗：≤0.25kWh/kg（行業(yè)**水平）
- 處理能力：500-5000kg/h（模塊化設(shè)計(jì)）
- 殘氧量控制：＜100ppm（防降解保護(hù)）
4. 應(yīng)用價(jià)值
在注塑成型領(lǐng)域可使制品熱變形溫度提升20℃以上；紡絲應(yīng)用減少斷頭率40%；薄膜生產(chǎn)實(shí)現(xiàn)結(jié)晶度均勻性±2%控制。系統(tǒng)兼容PLA/PBAT等生物基材料共混處理
，符合食品級(jí)GMP標(biāo)準(zhǔn)。
二、English Part
PLA Crystallization & Drying System
The PLA crystallization and drying system is a specialized pretreatment equipment designed for biopolymer processing. It integrates precise thermal management and moisture control to optimize material properties for downstream processing.
1. Technical Principle
This system employs a three-stage process: preheating (40-60℃), crystallization (controlled at 80-110℃), and deep drying (dew point -40℃). The crystallization phase induces 15-35% crystallinity through controlled thermal history, while the desiccant wheel dryer achieves <100ppm moisture content. Advanced PID algorithms maintain temperature uniformity within ±0.5℃ across material bed. 2. System Configuration Comprises: - Twin-screw preheater with variable frequency drive - Multi-zone crystallization chamber (8 independently controlled zones) - Rotary dehumidifier with silica gel/PVDF composite desiccant - Energy recovery unit (85% heat reclaim efficiency) - HMI interface with SCADA connectivity 3. Key Parameters - Throughput: 0.5-5 ton/hour - Power consumption: 0.28-0.35 kWh/kg - Crystallization time: 15-120min (adjustable) - Airflow velocity: 0.3-0.8m/s (optimized for PLA pellets) 4. Performance Advantages - Increases HDT of molded parts to 110-130℃ - Reduces cycle time by 25% in injection molding - Achieves 99.7% crystallinity consistency - Meets FDA 21 CFR compliance for food contact - 30% energy saving compared to conventional systems 在全球30+家生物塑料生產(chǎn)企業(yè)成功應(yīng)用，平均提升制品良率18%，降低能耗成本22%。典型投資回報(bào)周期＜2年。（Total words: 890）
，符合食品級(jí)GMP標(biāo)準(zhǔn)。
二、English Part
PLA Crystallization & Drying System
The PLA crystallization and drying system is a specialized pretreatment equipment designed for biopolymer processing. It integrates precise thermal management and moisture control to optimize material properties for downstream processing.
1. Technical Principle
This system employs a three-stage process: preheating (40-60℃), crystallization (controlled at 80-110℃), and deep drying (dew point -40℃). The crystallization phase induces 15-35% crystallinity through controlled thermal history, while the desiccant wheel dryer achieves <100ppm moisture content. Advanced PID algorithms maintain temperature uniformity within ±0.5℃ across material bed. 2. System Configuration Comprises: - Twin-screw preheater with variable frequency drive - Multi-zone crystallization chamber (8 independently controlled zones) - Rotary dehumidifier with silica gel/PVDF composite desiccant - Energy recovery unit (85% heat reclaim efficiency) - HMI interface with SCADA connectivity 3. Key Parameters - Throughput: 0.5-5 ton/hour - Power consumption: 0.28-0.35 kWh/kg - Crystallization time: 15-120min (adjustable) - Airflow velocity: 0.3-0.8m/s (optimized for PLA pellets) 4. Performance Advantages - Increases HDT of molded parts to 110-130℃ - Reduces cycle time by 25% in injection molding - Achieves 99.7% crystallinity consistency - Meets FDA 21 CFR compliance for food contact - 30% energy saving compared to conventional systems 在全球30+家生物塑料生產(chǎn)企業(yè)成功應(yīng)用，平均提升制品良率18%，降低能耗成本22%。典型投資回報(bào)周期＜2年。（Total words: 890）
